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How do you open it? Simply push the underside drawer.
In case you’ve ever been to a woodworking commerce present, you’ve in all probability seen me demonstrating on the bandsaw. I’ve been doing it for, oh, 21 years now–a long term. Final yr, I launched a field whose drawers come out with the push of a button, and people have beloved it.
It took me some time to determine easy methods to make the mechanism work, nevertheless it’s actually fairly easy (see Fig. A). There’s a T-shaped piece of bent metallic hidden contained in the again of the field (it’s only a mending T-plate from the ironmongery shop). Once you push the underside drawer, which I name a push button, the T-plate pivots and pops out the drawers above. Once you push within the drawers, the T-plate pivots the other method and returns the push button to its unique place.
Fig. A) Exploded View
If that is your first time round making a bandsaw field, don’t fear. This one is fairly simple, and the pivoting mechanism actually doesn’t complicate issues. The principle thought is that you just’ll be reducing issues aside, eradicating a waste piece, and gluing the components again collectively. The photographs on the following two pages inform the story fairly effectively, however I’ve additionally made a video that reveals each step of the method.
Fig. B) Sample
Earlier than you start, make it possible for your bandsaw’s desk is sq. to the blade, side-to-side and front-to-back. I exploit three totally different blades for making this field (see 7 Suggestions for Making Bandsaw Containers), they usually actually must be sharp to precisely minimize wooden this thick. Take care when putting in every blade; setting the guides correctly is important for you to have the ability to comply with the reducing strains.
Fig. C) Pivoting Plate
Think twice about working safely. Your fingers will usually be very close to the blade, however be sure that they’re by no means in entrance of the blade’s tooth. Lower at a sluggish however regular tempo–don’t drive the minimize. A brand new or sharp blade will make this a lot simpler.
Make the clean
The clean is 5-5/8″ thick, 5″ huge and 6″ lengthy. It’s composed of three layers of 1-3/4″ thick wooden and two layers of three/16″ thick wooden. I used cherry and walnut. Machine these items and ensure they’re flat, then glue them along with loads of clamps. Joint or noticed the clean so the edges are even (they’ll be the back and front of the field).
Noticed the case
1. Glue the paper sample (Fig. B) on to the clean utilizing a sprig adhesive.
2. Lower the surface fringe of the field. (The reducing paths are proven in pink within the images beneath.) Use a 3/16″, 10 TPI blade. I often minimize these and different partitions about 3/16″ thick.
3. Leaving the field contained in the clean, minimize off the again, which is 3/16″ to 1/4″ thick. Use a 1/2″, 4 TPI blade and information the minimize with a fence.
4. Swap again to the three/16″ blade and minimize the underside fringe of the push button.
5. Lower the highest fringe of the push button. Take away the button.
6. Lower the within fringe of the field. Cease on the far nook and again out of the minimize.
7. Lower the underside edges of the drawers.
Make the surface drawers
8. Take away the drawer block.
9. Lower the drawer block into three items.
10. Lower off the fronts and backs of the left and proper drawers. Information these and related cuts with a fence.
11. Lower the facilities of the drawers.
12. Glue the left and proper drawers.
Make the center drawer
13. Lower off the entrance of the center drawer.
14. Swap to a 1/8″, 14 TPI blade and minimize out the key drawer.
15. Take away the key drawer block.
16. Lower the again of the center drawer.
17. Lower the middle of the center drawer.
18. Glue the kerf within the decrease nook of the center drawer created by sawing out the key drawer. Glue the identical joint on the entrance of the key drawer.
19. Glue the back and front to the center drawer.
20. Lower the back and front of the key drawer.
21. Lower the middle of the key drawer.
22. Glue the key drawer. Sand the surface faces of all of the drawers.
Glue the field
23. Apply glue to the 2 open joints of the field.
24. Clamp the field.
Make the push button
25. Lower a T-plate with a hacksaw (Fig. C).
26. Drill a 7/64″ gap within the T-plate. Bend the T-plate by placing the fold with a 3/4″ huge chilly chisel and a ball-peen hammer.
27. Noticed or rout a 1/8″ deep notch at the back of the case. Make the notch precisely as huge because the T-plate. Drill a 1/16″ dia. gap, 1″ deep, in the midst of the drawer divider. Spherical over the underside of the notch utilizing a file.
28. Place the T-plate within the notch. Place a 2nd (1″ lengthy) brad within the gap. Lower the brad with a facet cutter in order that it’s prime is flush with the T-plate.
29. Check the push-button mechanism. Clamp the again to the case and insert the drawers and push button. The T-plate mechanism ought to swing freely. If it doesn’t, the notch could also be too shallow.
30. Insert all of the drawers, flush with the surface of the case. Put within the push button, again facet dealing with out. Mark its extra size. Lower the push button alongside this line.
31. Substitute the push button, entrance facet out. Its entrance must be flush with the case. Check the mechanism. As soon as every thing works effectively, glue on the again. Sand the surface of the case.
Ending up
Take away the drawers and apply a end to all components. To make the drawers slide higher, and to shut the gaps between them, minimize and apply items of adhesive-backed felt contained in the case and push button’s opening.
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